Services
Video meeting . 60 mins
About me
My name is Dipanjan Ghosh.
I am having a strong 7 years of valuable experience in operations, projects (greenfield, brownfield) and maintenance in mining & metals industry (Aluminium foil processing, packaging & printing Industry Industry).
My expertise are in Project engineering - management, machine commissioning - stabilization - optimization, plant maintenance, preventive maintenance, breakdown maintenance, Total Productive Maintenance (TPM), Project management - planning and execution, operations management, OEE improvement, APQP Implementation, MTBF / MTTR reduction, Total Quality Management (TQM), process flow development and stabilization, OPEX optimization, CAPEX planning, GEMBA walk, EEHS, ISO 9001,14001,45001.
My core experience is in installation, commissioning, operation optimization and maintenance of
1. Universal Foil Rolling Mills - Achenbach
2. Cold Rolling Mills - Sheet - Davy Lowey
3. Continuous Casters - Pechiney
4. Slitters and separators - Achenbach
5. Annealing furnaces (Foil & FRP) - Wesman, Thermochem
6. Complete utilities including high pressure co2 system, fire hydrant, LPG gas banks etc.
7. Gravure printing machine - Andreotti, Bobst
8. Rotary Die Cutter - Bobst
9. Blank separator & ejector - Bobst
10. Speed Flow Stacker - Bobst
11. Rotary Die Cutting tools - MADERN
12. Rotary Die Embossing tools - FOURSQ, JANOUSCHKA
13. Rotary Die Creasing tools - MADERN, SAKAZAKI
14. Chillers - TRANE
15. HVAC units
16. Air Compressors - Atlas Copco, Ingersoll Rand, Chicago Pneumatics etc.
15. Complete plant utilities (including - Pumpsets, Cooling towers, etc.)
Along with my core expertise in project management & maintenance of machinaries I am fluent with the industry required quantitative and qualitative engineering skills mentioned below
• Efficiency in MS Project, MS Excel and MS office
• Designing of Hydraulic and Pneumatic systems
• Developing P&ID, SLD of the hydraulic, pneumatic circuits
• Developing Process Flow Diagram (PFD)
• Developing 2D, 3D CAD modelings
• Conducting FEA with ansys
• Developing and improving MTBF, MTTR, reliability of the machines, 5 why analysis, CAPA with RCA
• Implementation of CAPA & making OPL
• Conducting EEHS trainings, Efficiency in HIRA, ISDS & Fire safety activities
• Developing and maintaining ISO 9001:2015, 14001:2015 documents
• Machine based utilization improvement with OEE and APQP methods
I am currently associated with Hindalco Industries Limited on their new battery foil plant in Lapanga, Odisha.
Prior to Hindalco, I was working with
1. ITC Limited - O&M role - Munger, Bihar unit.
2. Ess Dee Aluminium Limited (formerly known as India Foils Limited) - Brownfield project - Mogra, West Bengal.
3. Shyam Metalics - Greenfield project - Howrah, West Bengal.