10 sessions
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Batch 1 : ( Recommended for freshers as well as industry professionals)
Process control :
↳ Terminologies, transmitter, indicator, controller, finite control element (With some examples of the industry).
↳ P&Id symbol for the controller
↳Why Controller needs tuning
↳ Controller mode P, PI, PID
↳ Process controller loops : Feedback, Feedforward, cascade, Batch, ratio, selective control
Valves
↳ Valve isolation
↳ Different valves types and their selection criteria.
↳ Valve positioner
↳ Control valve working, control valve problems choked flow, cavitation, flashing, control valve bypass
↳ Control valve characteristics
↳ Tight shut off , Control valve position dilemma
Pumps
↳ Basic parts of centrifugal pump ( Impeller, bearing, shaft ) centrifugal pump selection
↳ Characteristics curve explanation in detail
↳ Curve flat and steep part meaning
↳ Affinity law and it's application (varying impeller diameter ), minimum flow through the pump
↳ Cavitation, NPSH, temporary increase in NPSH, priming, self flushed pumps
↳ Pumps in parallel, pumps in series with characteristics curve.
Compressor
↳ Compressor Surge, chock and it's reason
↳ Effect of molecular weight on other parameters
Distillation columns
↳ Distillation column working (Mainly multicomponent)
↳ Pressure drop in the distillation column and vapour and liquid flow gradient
↳ Feed preheater duty effect
↳ Reboiler types and problems (fouling, vapour binding)
↳ Optimizing tower pressure
↳ Distillation columns internals tray, weird, downcomer, seal pan (actual plant drawings ), vortex breaker, chimney tray,
↳ Problems (Flooding, weeping, downcomer backup ) and troubleshooting
↳ Some insights about Vacuum distillation column & troubleshooting
Thermodynamics & Steam ejectors, Deaerators.
↳ Thermodynamics behind steam ejector
↳ Steam ejector principle & applications
↳ Steam ejector problems & troubleshooting (Vacuum loss)
↳ Hotwell concept
↳ Boilers and feedback /Feedforward loop of steam drum.
Shell & tube heat exchanger
↳ Heat exchanger types (front, rear, shell)
↳ Classification based on construction (Fixed, U tube, floating)
↳ Heat transfer coefficient / ∆P ways
↳ Some case study about optimisation
↳ Baffles, tube pitch, bypass leakage (Some basic calculations)
↳ Vibration analysis
↳ Heat exchanger problems
Cooling towers
↳ Cooling towers main problems (hydrocarbon leaking into cooling towers, fouling )
↳ Troubleshooting
↳ Cooling towers terminologies
↳ Cooling tower structure ( Practical pictures )
Fluid flow, Equilibrium & kinetics
↳ Pressure drop in laminar, turbulent (smooth & rough pipes )
↳ Field pressure drop survey
↳ Basic idea of line sizing
Furnace :
↳ Fired heater problems (Heater tubes failures), Hot spots
↳ Excess air
↳ Heat transfer in furnaces
↳ Furnace efficiency